Product Focus:
Multihead Weighers
What Is A Multihead Weigher?
A multihead weigher is a rapid, precise and efficient piece of machinery that is used to pack both food and non-food products. In the food production and processing industries, multihead weighers are an important piece of equipment for a wide range of organisations allowing food products and ingredients to be measured quickly, accurately and efficiently.
What Do Multihead Weighers Do?
Multihead weighers are responsible for generating precise measurements of products. They are very valuable pieces of equipment due to their ability to operate with high levels of accuracy, speed and efficiency.
Multihead weighers are able to measure a wide range of product types including everything from leafy greens and vegetables, cooked products and dry foods to frozen foods, fruits, nuts and seeds.
Multihead weighers are also used to accurately fill a range of packaging and containers including bags, trays, tubs, buckets, boxes, jars and even to distribute ingredients into other machines. They are also sometimes used to weigh individual packs into multipacks.
A Brief History of Multihead Weighers
The Japanese food company, Ishida, invented the multihead weigher back in the 1970s. It was a machine that revolutionised the food industry because of its high speeds and accuracy.
The earliest use of the invention was limited to the mere weighing of vegetables. However, during the 1980s, multihead weighers began to be used for the weighing and packaging of confectionery and snacks. In todays food industry, thanks to the precision and rapidness of these machines, they are used to weigh almost all food products on the market, including meat and fish, dairy, and grains. Complex products such as ready meals are also manufactured using multihead weighers.
How Do Multihead Weighers Work?
Multihead weighers function by having a number of hoppers ordered into columns. Each column is equipped with a weighing head.
First, the product is fed to the top of the multihead weigher where it is released into hoppers. Next, the machine's computer system will determine which hopper combinations are closest to the target weight - this is typically 100 grams.
Then, all hoppers of an optimal combination discharge their products into a weigh hopper underneath (once it becomes clear). The process then repeats with a new product.
Benefits Of Multihead Weighers
Multihead weighers offer a number of major advantages that improve the efficiency of food production. Let's take a closer look at some of these below.
Greater Efficiency
Multihead weighers are highly valuable because they enable food manufacturing companies to meet market demands. Performance is significantly enhanced when you get work done with a high-speed and piece of machinery as opposed to human hands.
Not only are multihead weighers fast, but they are also immensely accurate. The advanced technology used inside the machine avoids mistakes that manual food packagers can make, like misinterpreting size and miscalculating weight. Multihead weighers can offer companies a significant increase in food production efficiency and enable manufacturers to maintain high-quality products.
More Choice Of Bags
A huge variety of bags can be filled using these machines. From large catering bags to very small bags for products like crisps, all bag sizes can be processed with the utmost precision and efficiency. Multihead weighers are used to fill all sorts of things from bags, trays, tubs, buckets, boxes, jars and even other machines, as well as weighing packs into multipacks.
Mix-Weighing
Multihead weighers have the capacity to hold and process up to eight mixed components very rapidly and accurately. Companies that utilise mix-weighing in food production will find that multihead weighers make the whole process more practical.
Products with a number of different components or ingredients can be mixed on a multihead weigher. The weigher is divided into sections, each with its own in-feed. For instance, a cereal containing dried fruit and nuts in addition to lower cost ingredients such as oats of flakes could be weighed on a multihead with eight heads serving each of the more costly ingredients, plus four heads designated to the others therefore ensuring that ingredients are correctly distributed into the product in the desired ratios.
Multihead Weigher Models
There are a range of multihead weighers available on the market designed for food production businesses of all types and sizes. Some of the most popular options include:
A10 10 Head Weigher
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Weight Range: 10 1000g
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Weight Accuracy: X (0.5)
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Maximum Speed: 70 Weighs per Minute
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Motor Type: Step Motor
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Display Screen: 7 Touchscreen
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Bucket Volume: 1.6 Litre
Option
Dimpled Plate
Infeed Load Cell Detection
2.5 Litre Bucket
Standard Timing Hopper
Duck Mouth Timing Hopper
10 Touchscreen
Multi-Mouth Feeder
Rotary Top Hopper
Multi-Head Load Cell
Watertight Cabinet
Air Drying System
60° Discharge Chute Design
Sus 304 Actuator Cover
AISI 316 Contacting Parts
Teflon Coating W280C /
B380C
Isolator
60Hz Configuration
A10S 10 Head Weigher Compact
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Weight Range: 5 200g
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Weight Accuracy: X (0.5)
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Maximum Speed: 70 Weighs per Minute
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Motor Type: Step Motor
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Display Screen: 7 Touchscreen
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Bucket Volume: 0.5 Litre
Option
Dimpled Plate
Standard Timing Hopper
10 Touchscreen
Watertight Cabinet
Air Drying System
60° Discharge Chute Design
AISI 316 Contacting Parts
Teflon Coating W280C /
B380C
Isolator
60Hz Configuration
A 14 14 Head Weigher
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Weight Range: 10 2000g
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Weight Accuracy: X (0.5)
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Maximum Speed: 120 Weighs per Minute
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Motor Type: Step Motor
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Display Screen: 7 Touchscreen
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Bucket Volume: 1.6 Litre
Option
Dimpled Plate
Infeed Load Cell Detection
2.5 Litre Bucket
Standard Timing Hopper
Duck Mouth Timing Hopper
10 Touchscreen
Multi-Mouth Feeder
Rotary Top Hopper
Multi-Head Load Cell
Watertight Cabinet
Air Drying System
60° Discharge Chute Design
Sus 304 Actuator Cover
AISI 316 Contacting Parts
Teflon Coating W280C /
B380C
Isolator
60Hz Configuration
A14 Head Cheese Weigher
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Weight Range: 10 2000g
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Weight Accuracy: X (0.5)
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Maximum Speed: 70 Weighs per Minute
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Motor Type: Step Motor
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Display Screen: 7 Touchscreen
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Bucket Volume: 1.6 Litre
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Bucket Type: Dimpled Buckets
Option
2.5 Litre Bucket
Infeed Load Cell Detection
Standard Timing Hopper
10 Touchscreen
Multi-Head Load Cell
Watertight Cabinet
Air Drying System
Sus 304 Actuator Cover
Teflon Coating W280C /
B380C
Isolator
60Hz Configuration
A14S 14 Head Weigher Compact
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Weight Range: 5 200g
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Weight Accuracy: X (0.5)
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Maximum Speed: 120 Weighs per Minute
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Motor Type: Step Motor
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Display Screen: 7 Touchscreen
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Bucket Volume: 0.5 Litre
Option
Standard Timing Hopper
10 Touchscreen
Watertight Cabinet
Air Drying System
AISI 316 Contacting Parts
Teflon Coating W280C /
B380C
Isolator
60Hz Configuration
A16S 16 Head Duplex Weigher
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Weight Range: 10 200g
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Weight Accuracy: X (0.5)
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Maximum Speed: 180 Weighs per Minute
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Motor Type: Step Motor
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Display Screen: 10 Touchscreen
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Bucket Volume: 0.5 Litre
Option
Dimpled Plate
High Speed Timing Hopper
Teflon Coating W280C /
B380C
Isolator
60Hz Configuration
A20 20 Head Weigher
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Weight Range: 10 200g
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Weight Accuracy: X (0.5)
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Maximum Speed: 120 Weighs per Minute
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Motor Type: Step Motor
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Display Screen: 10 Touchscreen
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Bucket Volume: 1.6 Litre
Option
Dimpled Plate
Rotary Top Hopper
2.5 Litre Bucket
Twin Bagger Timing Hopper
High Speed Timing Hopper
Air Drying System
Sus 304 Actuator Cover
AISI 316 Contacting Parts
Teflon Coating W280C /
B380C
Isolator
60Hz Configuration
A24S 24 Head Weigher
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Weight Range: 10 200g
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Weight Accuracy: X (0.5)
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Maximum Speed: 60 Weighs per Minute
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Motor Type: Step Motor
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Display Screen: 10 Touchscreen
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Bucket Volume: 0.5 Litre
Option
Dimpled Plate
Standard Timing Hopper
Teflon Coating W280C /
B380C
Isolator
60Hz Configuration
Find The Right Multihead Weigher For Your Requirements
Multihead weighers are extremely beneficial pieces of machinery that offer food production companies great efficiency, high speeds, and exact precision. They are, simply put, highly valuable machines that are vital to the modern food industry.
If you are looking for a multihead weigher for your business, get in touch with The Food Machinery Company to discuss your requirements and find out more about the options available.
The Food Machinery Company has over 30 years experience in providing a wide range of machinery to the UKs commercial food production and processing industries. Whatever the scale of your operation, we can provide the right equipment for your needs.